Step-by-Step Battery Replacement Guide for Your Jetson Bolt Pro E-bike

Introduction

Replacing the battery for your Jetson Bolt Pro electric bike is a straightforward process when done with the right tools and steps. This guide provides a clear walkthrough to help you safely and efficiently perform a Jetson Bolt Pro battery replacement. Whether you're upgrading to a higher capacity battery or replacing an old one, follow these instructions to ensure success.

Tools You’ll Need

• A pick or any pointed tool
• A Phillips screwdriver
• Replacement battery (ensure it's compatible with the Jetson Bolt Pro)

Step 1: Remove the Rubber Plugs

1. Locate the seven screw holes on the battery cover.
2. Use a pick or pointed tool to gently remove the rubber plugs covering the screws.
3. Approach each plug at an angle, pull it straight out, and set them aside.

Step 2: Unscrew the Battery Cover

1. With a Phillips screwdriver, remove the seven screws securing the cover.
2. Carefully pull the cover away from the bike, noting that the charging port wire will still be attached to the battery.

Step 3: Disconnect the Battery Wires

1. Locate the plug connecting the charging port wire to the battery.
2. Press the plug, disconnect it, and set the cover aside.
3. For safety, disconnect the XT60 cable from the battery to the controller.

Step 4: Remove the Battery Brackets

1. The battery is held in place by four screws on two brackets (top and bottom).
2. Unscrew these brackets, keeping track of their orientation—one side is longer than the other.
3. Carefully lift the battery out of the compartment.

Step 5: Install the New Battery

1. Place the new battery into the compartment, ensuring it matches the size and fit of the OEM battery.
2. Secure the battery with the brackets, ensuring proper orientation.

Step 6: Reconnect the Wires

1. Connect the XT60 cable from the new battery to the controller.
2. Attach the charging port wire back to the battery.

Step 7: Reattach the Cover

1. Carefully position the cover back onto the bike, ensuring no cables are pinched along the edges.
2. Screw the cover back into place with the seven screws.
3. Reinsert the rubber plugs into the screw holes for a clean finish.

Tips for a Smooth Battery Replacement

• Double-check the compatibility of your new battery with the Jetson Bolt Pro before installation.
• Keep all removed screws, plugs, and brackets in a safe place to avoid losing them during the process.
• Test the bike after installation to ensure the new battery functions correctly.

Replacing the Jetson Bolt Pro battery or upgrading to a higher-capacity version, such as a 48-volt battery, can enhance your bike's performance and range. With this guide, you can confidently handle the replacement process and get back on the road.

References

• How To: Jetson Bolt Pro Battery Replacement | Blacklisted Garage